Climbing & Ninja Gyms — COVERS, Pads & Mats
Custom crash mats, landing pads, wall & floor padding, pole/beam covers, and high-traffic protective wraps — designed, sewn, and repaired in the USA.
What We Make For Climbing & Ninja Gym
Crash Mats & Landing Pads
- Bouldering landings, parkour drops, traverse zones
- Replaceable vinyl shells with zipper or hook-and-loop access
- Optional carry/drag handles and venting
Wall & Floor Padding
- Flat, wrapped, or interlocking wall panels
- Floor toppers and edge/corner protection
- Continuous runs with color/zone coding
Pole & Beam Covers
- Round, square, or irregular posts/beams
- Wrap-around, split, or slip-on designs
- Quick-release closures for easy swap-outs
Protective Wraps (High-Traffic Areas)
- Rail wraps, ladder/rig protection, obstacle sleeves
- Abrasion guards for ropes, bars, ladders, and frames
- Wipe-clean, easily serviceable designs
Covers, Cut & Sew, and Repairs
- New production to your specs
- Re-covers (re-skin existing foam) to extend life
- Foam replacement, seam repairs, hardware updates
Materials & Construction
Materials & Construction
- Vinyl Shells: 18–22 oz PVC-coated polyester; UV/mildew resistant; FR options available
- Foam Cores (by application):
- Cross-linked PE/EVA for firm, impact-deflecting landings
- PU/EPE laminates for balanced energy absorption
- Thickness tailored by fall height/zone (ask for recommendations)
- Stitching & Reinforcement: Double-needle seams, bar-tacks at stress points, bound edges, reinforced corners
- Backings/Undersides: Non-slip options, mesh vents where needed
- Cleanability: Smooth, wipe-clean surfaces compatible with common gym disinfectants (avoid harsh solvents unless specified)
Attachment Options
- Hook-and-Loop Panels (fast service swaps)
- Hidden Zippers (clean look, secure)
- Laced/Grommeted (high-tension or irregular installs)
- Webbing/Quick-Release Hardware (posts, rails, columns)
Colors & Branding
- Standard and premium vinyl colors.
- Logo screen printing and color-matched schemes for court zones, themes, and wayfinding.
- Patterned or high-visibility accents available.
How to Measure (Quick Guide)
- Identify the Zone: spring edge, wall, column, platform, runway, etc.
- Record Key Dimensions: length/width/thickness; add notes on angles, radii, cutouts, or hardware.
- Photos Help: include a phone pic with a tape measure visible.
- Attachment Preference: hook-and-loop, zipper, laced, or hardware-based.
- Traffic Level: standard vs. heavy-use to guide foam thickness and vinyl weight.
Ordering Process
- Quote: Send dimensions, photos, and desired options.
- Drawing/Confirmation: We return a simple sketch or spec sheet for approval.
- Production: USA cut-and-sew with quality control checkpoints.
- Delivery: Pads labeled by zone for easy installation.
- Support: Install tips, care instructions, and re-order notes kept on file.
Typical Turnaround & Shipping
- Turnaround: Production begins after approval and deposit; expedited slots may be available.
- Shipping: Nationwide; bulk orders palletized and labeled by zone.
Why Facilities Choose Us
- Custom Fit: Built to your obstacles, rigs, and walls
- Durable: Heavy-duty materials and reinforced construction
- Serviceable: Designed for quick swap-outs and repairs
- USA-Made: Reliable lead times and clear communication
- Brand-Ready: Colors and logos that elevate your space
FAQs
- Can you match my existing pads?
Yes—send photos and measurements (or a sample cover) and we’ll match size, color, and attachment style. - Do you re-cover old pads?
Yes. We can re-skin shells and reuse cores if they’re in good condition, or replace the foam if needed. - What thickness should I choose?
Depends on zone and usage. We’ll recommend foam type/thickness based on impact risk and budget. - Can you print our logo?
Absolutely—single or multi-color logo screen prints available.